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Suzuki 800 Intruder Club & Forum
Welcome to suzuki800 Intruder forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, VZ800, VS800, C50, M50, Intruder / Boulevard / Marauder.

You will need to register before all the area's become visible, before doing so please enter & read the first thread in the Introductory area

It will only take a minute to register & it would be great to have you on board
This is a free to access and use site.
Suzuki 800 Intruder Club & Forum
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Suzuki 800 Intruder Club & Forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, M800, VZ800, VS800, C50, M50 Model Intruder / Boulevard / Marauder
 
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 Suzuki Bandit n600 REbuild Progress.

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stingray
Old Luner
simbo
L-Plate-Son
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L-Plate-Son
Member
L-Plate-Son



Suzuki Bandit n600 REbuild Progress.  Empty
PostSubject: Suzuki Bandit n600 REbuild Progress.    Suzuki Bandit n600 REbuild Progress.  Icon_minitimeMon Feb 13, 2017 10:23 pm

So, as you all may know, me and JohnBoss (mainly JohnBoss) have been working on rebuilding and "prettying up" the 1996 Bandit 600. Much work has been done, but the most recent thing is painting the engine. Many hours have been put into sanding down, degreasing, and prepping the engine for a good coat of VHT and lacquer. Pics of how it currently stands included.

Suzuki Bandit n600 REbuild Progress.  Dsc_0019
Suzuki Bandit n600 REbuild Progress.  Dsc_0020
Suzuki Bandit n600 REbuild Progress.  Dsc_0017
Suzuki Bandit n600 REbuild Progress.  Dsc_0016
Suzuki Bandit n600 REbuild Progress.  Dsc_0015
Suzuki Bandit n600 REbuild Progress.  Dsc_0018
Suzuki Bandit n600 REbuild Progress.  Dsc_0022
Suzuki Bandit n600 REbuild Progress.  Dsc_0023
Suzuki Bandit n600 REbuild Progress.  Dsc_0021
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simbo
* Site Guru *
simbo



Suzuki Bandit n600 REbuild Progress.  Empty
PostSubject: Re: Suzuki Bandit n600 REbuild Progress.    Suzuki Bandit n600 REbuild Progress.  Icon_minitimeMon Feb 13, 2017 10:50 pm

Looking good Rick!  lgd  I see the 6'p's are being adhered to at every stage  Suspect Proper Preparation Prevents Piss Poor Performance!  Suzuki Bandit n600 REbuild Progress.  3498837457  You might want a bit of Cuprinol Wood Preserver on that Timber though? It's taking that long!  Laughing
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Old Luner
Valued Member
Old Luner



Suzuki Bandit n600 REbuild Progress.  Empty
PostSubject: Re: Suzuki Bandit n600 REbuild Progress.    Suzuki Bandit n600 REbuild Progress.  Icon_minitimeTue Feb 14, 2017 4:55 am

Or as the saying goes: time taken now is well spent, time taken to do it all again later is wasted.

Looking good so far.
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stingray
Very Valued VIP Member
stingray



Suzuki Bandit n600 REbuild Progress.  Empty
PostSubject: Re: Suzuki Bandit n600 REbuild Progress.    Suzuki Bandit n600 REbuild Progress.  Icon_minitimeTue Feb 14, 2017 8:48 am

A perfectionist me thinks lgd , tell your dad to pull his finger out, dont he know you young-uns are impatient Suzuki Bandit n600 REbuild Progress.  2343124779 I'm looking forward to seeing the end product  Suzuki Bandit n600 REbuild Progress.  3498837457
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Skidalot
Very Valued VIP Member
Skidalot



Suzuki Bandit n600 REbuild Progress.  Empty
PostSubject: Re: Suzuki Bandit n600 REbuild Progress.    Suzuki Bandit n600 REbuild Progress.  Icon_minitimeTue Feb 14, 2017 11:40 am

simbo wrote:
You might want a bit of Cuprinol Wood Preserver on that Timber though? It's taking that long!  Laughing
hyst  Tynnu dy fys mas John!
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johnboss
Very Valued VIP Member
johnboss



Suzuki Bandit n600 REbuild Progress.  Empty
PostSubject: Re: Suzuki Bandit n600 REbuild Progress.    Suzuki Bandit n600 REbuild Progress.  Icon_minitimeTue Feb 14, 2017 12:35 pm

Skidalot wrote:
simbo wrote:
You might want a bit of Cuprinol Wood Preserver on that Timber though? It's taking that long!  Laughing
hyst  Tynnu dy fys mas John!


All in good time!
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L-Plate-Son
Member
L-Plate-Son



Suzuki Bandit n600 REbuild Progress.  Empty
PostSubject: Re: Suzuki Bandit n600 REbuild Progress.    Suzuki Bandit n600 REbuild Progress.  Icon_minitimeSun Feb 19, 2017 9:29 pm

Updates pictures are here! Fins have been "de-painted", along with some of the lettering on the cases. No lacquer yet. The starter motor, alternator, and cam chain tensioner have been painted silver, just to add a bit of colour to the black lump. 

Next step(s) are to buy the last bits needed, those being bars, mirrors, indicators, tail tidy, and a screen; and to get the carbs stripped, cleaned, and balanced. Pictures below :)

Suzuki Bandit n600 REbuild Progress.  Dsc_0015
Suzuki Bandit n600 REbuild Progress.  Dsc_0011
Suzuki Bandit n600 REbuild Progress.  Dsc_0014
Suzuki Bandit n600 REbuild Progress.  Dsc_0020
Suzuki Bandit n600 REbuild Progress.  Dsc_0012
Suzuki Bandit n600 REbuild Progress.  Dsc_0010
Suzuki Bandit n600 REbuild Progress.  Dsc_0013
Suzuki Bandit n600 REbuild Progress.  Dsc_0016
Suzuki Bandit n600 REbuild Progress.  Dsc_0017
Suzuki Bandit n600 REbuild Progress.  Dsc_0018
Suzuki Bandit n600 REbuild Progress.  Dsc_0019
Suzuki Bandit n600 REbuild Progress.  Dsc_0022
Suzuki Bandit n600 REbuild Progress.  Dsc_0021
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bigmal
Very Valued VIP Member
bigmal



Suzuki Bandit n600 REbuild Progress.  Empty
PostSubject: Re: Suzuki Bandit n600 REbuild Progress.    Suzuki Bandit n600 REbuild Progress.  Icon_minitimeSun Feb 19, 2017 10:27 pm

Incredible.

I know nothing of such matters, but having sanded back the fins, will you need to apply a Matt clear VHT lacquer over everything to stop them going dull? (I'm assuming You wouldn't want to paint each one individually!)
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Skidalot
Very Valued VIP Member
Skidalot



Suzuki Bandit n600 REbuild Progress.  Empty
PostSubject: Re: Suzuki Bandit n600 REbuild Progress.    Suzuki Bandit n600 REbuild Progress.  Icon_minitimeSun Feb 19, 2017 10:39 pm

It's lgd  guys! Can't beat a bit of Hammerite/Smoothrite to sort things out.
It's about time you gave your 'old man' a kick up the arse Ritch...... must have been like trying to rouse a 4 stroke engine with only a 'kick start' on a frosty morning! Suzuki Bandit n600 REbuild Progress.  3724349360
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johnboss
Very Valued VIP Member
johnboss



Suzuki Bandit n600 REbuild Progress.  Empty
PostSubject: Re: Suzuki Bandit n600 REbuild Progress.    Suzuki Bandit n600 REbuild Progress.  Icon_minitimeMon Feb 20, 2017 12:37 am

bigmal wrote:
Incredible.

I know nothing of such matters, but having sanded back the fins, will you need to apply a Matt clear VHT lacquer over everything to stop them going dull? (I'm assuming You wouldn't want to paint each one individually!)
Got 3 cans of XHT lacquer - the whole engine's getting a good coating of this stuff.  It'll put a bit of a shine to the black and protect the polished edges of the fins - also hoping it'll give the whole engine some protection against the elements.
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bigmal
Very Valued VIP Member
bigmal



Suzuki Bandit n600 REbuild Progress.  Empty
PostSubject: Re: Suzuki Bandit n600 REbuild Progress.    Suzuki Bandit n600 REbuild Progress.  Icon_minitimeMon Feb 20, 2017 12:56 am

Suzuki Bandit n600 REbuild Progress.  4035783767 Sniffing all that paint will have you high as a kite! geek
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hawktheslayer
Very Valued VIP Member
hawktheslayer



Suzuki Bandit n600 REbuild Progress.  Empty
PostSubject: Re: Suzuki Bandit n600 REbuild Progress.    Suzuki Bandit n600 REbuild Progress.  Icon_minitimeMon Feb 20, 2017 12:55 pm

JB! excellent job but you obviously have way too much time on your hands, you should save these jobs next year when you are retired off  Suzuki Bandit n600 REbuild Progress.  3213823784
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johnboss
Very Valued VIP Member
johnboss



Suzuki Bandit n600 REbuild Progress.  Empty
PostSubject: Re: Suzuki Bandit n600 REbuild Progress.    Suzuki Bandit n600 REbuild Progress.  Icon_minitimeMon Feb 20, 2017 5:13 pm

hawktheslayer wrote:
JB! excellent job but you obviously have way too much time on your hands, you should save these jobs next year when you are retired off  Suzuki Bandit n600 REbuild Progress.  3213823784
Got a directive from our bosses - 'try to work from home 2 days a week' - I'm liking this semi retirement - pays full for part time work! hyst
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Suzuki Bandit n600 REbuild Progress.  Empty
PostSubject: Re: Suzuki Bandit n600 REbuild Progress.    Suzuki Bandit n600 REbuild Progress.  Icon_minitime

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