Suzuki 800 Intruder Club & Forum
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Suzuki 800 Intruder Club & Forum
Welcome to suzuki800 Intruder forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, VZ800, VS800, C50, M50, Intruder / Boulevard / Marauder.

You will need to register before all the area's become visible, before doing so please enter & read the first thread in the Introductory area

It will only take a minute to register & it would be great to have you on board
This is a free to access and use site.
Suzuki 800 Intruder Club & Forum
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Suzuki 800 Intruder Club & Forum

A UK Site Dedicated To The Suzuki C800, VL800, VX800, M800, VZ800, VS800, C50, M50 Model Intruder / Boulevard / Marauder
 
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 Throttle ??

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simbo
v-twin
peardrop3
The Drifter
8 posters
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The Drifter
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The Drifter



Throttle ?? Empty
PostSubject: Throttle ??   Throttle ?? Icon_minitimeMon Dec 21, 2015 4:43 pm

I have put a new set of Kuryakyn grips on the VL 800 and my throttle seems a little stiff like not going back when you release it or it does very slowly do i have to fiddle with the push and pull cable nuts under the tank to get it releasing freely any advice please.
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peardrop3
Very Valued VIP Member
peardrop3



Throttle ?? Empty
PostSubject: Re: Throttle ??   Throttle ?? Icon_minitimeMon Dec 21, 2015 5:19 pm

You may find that the barrel is tight in the housing on the new unit. I made sure I took all the burrs & flashing etc off mine before I clamped things up & even then did it again after a few turns of the grip to see if it was binding which yours obviously is. Go back & dismantle it & look for rubbing marks etc & I suggest a little light grease also while you are at it on the moving parts.
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v-twin
Very Valued VIP Member
v-twin



Throttle ?? Empty
PostSubject: Re: Throttle ??   Throttle ?? Icon_minitimeMon Dec 21, 2015 5:52 pm

I replaced the grips on my sons 50cc and found that when I pushed them on I pushed then on slightly to far and they were catching on the end of the bar itself as the old ones did not have a covered in end and the new ones had, I also think the new ones were a couple of mm shorter as well.
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simbo
* Site Guru *
simbo



Throttle ?? Empty
PostSubject: Re: Throttle ??   Throttle ?? Icon_minitimeMon Dec 21, 2015 6:24 pm

peardrop3 wrote:
You may find that the barrel is tight in the housing on the new unit. I made sure I took all the burrs & flashing etc off mine before I clamped things up & even then did it again after a few turns of the grip to see if it was binding which yours obviously is. Go back & dismantle it & look for rubbing marks etc & I suggest a little light grease also while you are at it on the moving parts.

What he said  Throttle ?? 996187811 must be catching somewhere.
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yorky
VIP Member
yorky



Throttle ?? Empty
PostSubject: Re: Throttle ??   Throttle ?? Icon_minitimeMon Dec 21, 2015 7:13 pm

When I fitted heated grips last week the throttle would't return.
I had to back off the screw in the bar end weight and that did the trick.
Mind you it still gets tight when the hot grips are on.
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The Drifter
Member
The Drifter



Throttle ?? Empty
PostSubject: Re: Throttle ??   Throttle ?? Icon_minitimeMon Dec 21, 2015 9:00 pm

After i had done it all was well seem to move quite freely then i went in the garage the day after and it was a little stiff again but will do what you advised thanks.
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v-twin
Very Valued VIP Member
v-twin



Throttle ?? Empty
PostSubject: Re: Throttle ??   Throttle ?? Icon_minitimeMon Dec 21, 2015 10:09 pm

Did you use any 'grip glue'?? If so could you have used too much??
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The Drifter
Member
The Drifter



Throttle ?? Empty
PostSubject: Re: Throttle ??   Throttle ?? Icon_minitimeTue Dec 22, 2015 7:09 am

no i didnt cheers
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alfie92
Very Valued VIP Member
alfie92



Throttle ?? Empty
PostSubject: Re: Throttle ??   Throttle ?? Icon_minitimeTue Dec 22, 2015 5:04 pm

Wil it is usually either the bar end weight too tight, or bad fitting grip, try and ream the throttle grip to  get any imperfections out of the plastic sleeve. but first try the bar end.
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Bluesman
Very Valued VIP Member
Bluesman



Throttle ?? Empty
PostSubject: Re: Throttle ??   Throttle ?? Icon_minitimeTue Dec 22, 2015 5:09 pm

Bar end slacken off usually does the trick.
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Twojobmick
Valued VIP Member
Twojobmick



Throttle ?? Empty
PostSubject: Re: Throttle ??   Throttle ?? Icon_minitimeTue Dec 22, 2015 11:02 pm

I put a little WD 40 between the grip and the switchgear housing as mine was sticking there.
Worked a treat and still does !
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PostSubject: Re: Throttle ??   Throttle ?? Icon_minitime

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